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COMPONENTS

Microzone SERIES CRW3 modular cleanroom systems are designed to provide clean and reliable wall and ceiling systems for either new or existing installations.

Introduction to Modular Cleanrooms and Containment Facility Systems

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Download Complete Design Guide (7.8 MB) 

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Wall Systems

The Microzone Series CRW3 Modular Cleanroom 2" Wall System is designed to provide a clean and reliable wall system for either new or existing installations. The high quality components allow a high performance cleanroom to be constructed. The net result is a smooth, flush wall finish which can be readily wiped down. Wall panel sections may be easily removed without disturbing either adjacent panels or the ceiling system (non-progressive modular system), thereby minimizing the possibility of contaminating the cleanroom environment at a later date.

Each modular panel consists of an integrally recessed (edge perimeter) anodized aluminum support strut extrusion (with a clear finish) which surrounds the centre honeycomb core on all four sides. A pre-finished (coil coating process) sheet metal (selected materials are available) is then bonded onto this matrix. Finally, the finished surface is sealed with a protective film. All components are fabricated from non-outgassing materials. Wall to wall and wall to ceiling connections consist of coved painted aluminum extrusions. All wall openings, junctions and end sections are finished and sealed.

The edge perimeter wall extrusion can be easily attached to the adjustable height (pedestal) or fixed height floor track, ceiling track, and wall-to-wall attachment extrusions. On-site, the wall and service chase panels are fastened tightly together creating a double sealed joint connection and a secure alignment of panels.

Standard integral service chases are 8" wide and permit the removal and installation of an individual wall panel without disturbing adjacent wall panels. Each modular wall panel has a service chase section alongside. The service chases support the installation of electrical services vertically and accept an electrical box. A removable cover plate provides access to the service chase without disturbing the structural integrity of the system. Small gas lines may also be run inside the service chase. The net result is a flexible modular cleanroom system that meets or exceeds today's exacting standards and that can be readily adapted for future expansion.

Benefits/Advantages

There are many inherent advantages to the Microzone CRW3 Modular Cleanroom Wall System as opposed to traditional stick-built construction. Some benefits are as follows:

  • Microzone CRW3 Wall Systems are designed and manufactured with materials to meet cleanroom classifications from ISO CLASS 4 to ISO CLASS 8
  • All walls, doors, windows and ceiling/floor attachment extrusions are designed to provide a flush finish (GMP compliant)
  • All interior and exterior corners are coved as are wall to floor and wall to ceiling joints
  • The all modular pre-engineered design components are easy to relocate and re-use
  • Clean and quick site assembly with minimal connection hardware
  • Integration of data transmission, electrical or specialty mechanical services into the service chases located between adjacent wall panel sections
  • The flexible design allows for site adjustments or last minute site changes
  • Large installed base of approved systems in the advanced technology and life sciences industries
  • Tax advantages (may be subject to a 7 year depreciation)
  • Fast track validated self-contained facility from a responsible single source supplier

Facility Design Guide

If you would like to receive a proposal on your specific cleanroom requirements, then simply complete our Facility Design Guide. After review by our engineering personnel we will contact you if additional information is required.

Ceiling Systems

The Microzone Modular Cleanroom Ceiling Systems range from high integrity walkable flat panel ceilings to traditional lay-in gasketed T-bar grid systems. Our 2" aluminum flush ceiling system consists of 2-tiers. The lower section provides a flush finished ceiling comprising of sealed aluminum ceiling panels, special recessed fluorescent lights and room side replaceable HEPA/ULPA modules. The upper section has provision for drop in steel panels so that the area above the cleanroom is completely accessible. This ceiling is designed with heavy duty suspension hardware which is attached to the building structure. If required, the lighting can be serviced from above the cleanroom without disturbing the integrity of the cleanroom. We also offer a 2" aluminum gel seal ceiling system and traditional 11/2" or 2" aluminum T-bar gasketed ceiling grid systems. Recessed fluorescent lights and lay-in ceiling panels are available to suit the cleanliness level requirements. All our ceiling systems will accept either standard ducted HEPA/ULPA filter modules or standard Fan HEPA/ULPA filter modules.

Benefits/Advantages

There are many inherent advantages to Microzone's Modular Cleanroom Ceiling Systems as opposed to the traditional stick-built construction method. The benefits are as follows:

  • Microzone Cleanroom Ceiling Systems are designed and manufactured with materials to meet cleanroom specifications from CLASS 10 (ISO CLASS 4) to 100,000 (ISO CLASS 8)
  • Ceilings available with, ceiling coves, lights, filters, and support hardware designed for a flush finished ceiling. (GMP compliant)
  • Integral all modular pre-engineered design components (easy to relocate and re-use)
  • Clean and quick site assembly with minimal connection hardware.
  • Flexible design to allow for site adjustments or last minute site changes.
  • Integration of lights and filter modules into a walk-able ceiling system.
  • Complete system components can be constructed from materials specific to your application, (Aluminum, Steel or PVC) providing maximum durability, impact resistance and long life performance.
  • Large installed base of approved systems in the Life Sciences and Advanced Technology industry.
  • Tax advantages (may be subject to a 7 year depreciation) Fast track validated self-contained facility from a responsible single source supplier.

Optional Items

  • Top Access Light Assemblies: Integral flush one side glass panel constructed from same panel thickness as walls complete with an all sealed 1/4" tempered safety glass panel and integral 4 lamp light assembly with top side service.
  • Bottom Access Light Assemblies: Integral recessed light housing complete with an all sealed 1/4" tempered safety glass panel and integral 4 lamp light assembly with room side service.
  • Room Side Replacement Filter Modules: Integral filter housing with room side access filter assembly incorporated into the ceiling system.
  • Sprinkler Assemblies: Recessed flush head systems available with all cut outs ready for easy site installation.

Cleanroom Ceiling Panel/Core Construction Options

All cleanroom ceiling panel systems shall be constructed from one or a combination of the types listed below:

  • Steel or aluminum panel with honeycomb core - Steel or aluminum panels shall be laminated to both sides of a paper or aluminum honeycomb core.
  • Steel or aluminum panel with polystyrene core - Steel or aluminum panels shall be laminated to both sides of a polystyrene core.
  • Steel or aluminum solid core panel
  • 2mil white vinyl face and back with gypsum board core with all sealed edges. Additional panel constructions available - Consult factory for specifications.

Facility Design Guide

If you would like to receive a proposal on your specific cleanroom requirements, then simply complete our Facility Design Guide. After review by our engineering personnel we will contact you if additional information is required.

Brochures, Tech Specs and Other Brochures

DFMZ Inc. - formerly Microzone Corporation
86 Harry Douglas Drive, Ottawa, Ontario, Canada  K2S 2C7
Telephone: (613) 831-8318 // Toll Free: (888) 636-8609
Fax: (613) 831-8321 // Email: sales@dfmzgroup.com
Copyright © 2016, Microzone Corporation